Thursday, June 18, 2009

Project Profile

Habitat for Humanity of Greater Newburgh, New York

Office space and ReStore

When Habitat for Humanity of Greater Newburgh needed new office space, they could have built from scratch, or just added a bit of paint and spackle to an existing space. The organization decided instead to preserve a 150-year legacy.

The Kimball Building in downtown Newburgh, N.Y., was a 13,000 square foot industrial-grade building. Erected in 1852, the facility originally housed a foundry that made metal castings, steam pipes and manhole covers. In the 1930's the building was converted to an auto mechanic machine shop and recently, it served as an electrical contractor's business and roofing company. The facility was anything but office and retail space, but it was part of downtown Newburgh.

Just as Habitat has restored dozens of homes to help rebuild Newburgh, they decided to restore the Kimball Building. In 2008, Habitat called in Wightman Specialty Woods to create the wood flooring for 5,000 square feet of the historic building.

It was a complex task, but as well worth the effort as any Habitat home restoration.

Wightman Specialty Woods manufactured Custom Joined #1 Soft Maple flooring to accommodate the office spaces, conference facility and ReStore for the building (The ReStore is a building materials recycling and resale facility open to the public). Using the architect's floor plan, we created a specific layout for each space and implemented a color coding system in which all custom-joined flooring packs were marked and designated a specific area for installation.

The color coding system allowed Habitat's volunteers and employees to quickly and easily install the flooring themselves, saving a great deal of time and expense. Habitat has occupied the space since October 2008.

What a great example of good, efficient work! Recycle and re-purpose an old building to function as not only a work space for an organization whose mission is to rebuild communities, but also to serve as a local source for recycled building materials. We hope they continue to serve the greater Newburgh community for many decades to come. For more information, visit Habitat for Humanity of Greater Newburgh.

Friday, May 22, 2009

Our Website, Brochure Receive Design Honors



We are very proud to announce that our new website and brochure received honors in the 19th annual Genesis Awards.

Our website won First Place in the category of World Wide Web, and our brochure won Second Place in the category of Brochures/Catalogs.

The Communications Association of the Southern Tier sponsors the awards. You can see the full list of winners on the organization's website.

We would also like to thank our friends at GrafiQa Creative Services, who produced the piece.

Thursday, May 14, 2009

Installation of new head band saw

Over the last several months we have been busy preparing our sawmill for the installation of a state-of-the-art, double-cut band head saw. The saw itself was installed last week, and the project is scheduled for final completion by the end of May. We'd like to share with you more about how this new equipment will improve our operations and how we accomplished its installation.

Improved technology: Circular saws vs. Band saws
(First image: Circular saw , Second image: Band saw)
In a sawmill, the "head saw" refers to the sawing equipment responsible for making the initial cuts in a log.

As opposed to the circular head saw we had in operation for decades, this new piece of equipment is a band saw. The difference between the two is a circular saw rotates in a circular cutting motion, similar to a table saw. A band saw consists of a continuous band of metal with teeth along one or two edges (our new saw has teeth along both edges). The metal band rides on two wheels which rotate in the same plane. While some mills still use circular head saws, they are somewhat outdated and offer fewer capabilities compared to band saws.
Increased capabilities and efficiencies this band saw offers include:

* Ability to saw larger logs - up to 42" diameter
* Ability to cut logs in both directions (forward and reverse) as they pass by the saw on our log carriage - increasing efficiency
* Ability to produce more Quarter Sawn materials
* Ability to decrease the load on our existing, downstream band saw by
transferring some of the cutting to the new band saw
* One half the saw kerf as the circular head saw, resulting in more lumber, less waste, and less power consumption. The new band saw has a saw kerf of .13", as opposed to the circular saw which has a saw kerf of .25".
Preparation of the site:
The preparation of our sawmill involved demolition work and the relocation of all saw maintenance operations (sharpening and leveling). As our saws require routine maintenance every 4 hours each day, relocating these activities to an area directly above our sawing facility allows our maintenance crew to perform its job with greater ease and efficiency.

Installation day:

A hole large enough to accommodate the saw was cut in the roof of our new sawmill building. This allowed for the saw to be lifted up over the building and placed down into the head saw location. (Our head saw is actually located in the center of the building, therefore transporting the saw in through the doors or side of the building was not feasible). To lift the 17,000 pound saw up and into place, a 100 ton crane was required. The entire process was completed quite smoothly in approximately 3 hours. We expect to have the new saw running by the end of May, and hope to have any glitches worked out by early July.

If you have not yet visited our plant, please feel free to stop in for a tour or take our online virtual tour!

Installation pictures:
1. Crane lifting band saw
2. Band saw in position over roof
3. Band saw in place in sawmill


Thursday, April 9, 2009

Catskill Woodnet and New York State Forest Products Industry

Through the Catskill WoodNet, Wightman Specialty Woods and a number of Catskill area businesses recently exhibited at the Architectural Digest Home Design Show. The goal of our display was to raise awareness and educate show attendees about the role of Catskill WoodNet and the importance of the forest products industry in New York State. Here we take the opportunity to pass along our message.

The Catskill WoodNet is a regional network of businesses that harvest and manufacture wood products from New York's Catskill Mountain Region. Comprised of woodworkers, artisans and sawmills, the goal of our diverse group is to encourage and promote a working landscape that connects people with local forest resources.

For centuries there has been an intimate connection between the people and the forests in the Catskill region. Early farmhouses and barns were framed and planked with hemlock lumber, and their floors and millwork made from oak, maple, or white pine. From baseball bats in Cooperstown to rustic garden settees in Woodstock, roughly 1,500 jobs depend on the wise-use of Catskill forests to support the local wood products industry.

Preservation and responsible management of the Catskill forest lands is particularly important as our region is the primary source of water for New York City. The Catskill/Delaware system of the NYC Watershed covers 1,584 square-miles and provides clean drinking water to over 10 million New York City homes and communities. 90% of New York City's water originates in the Catskills where forests provide a natural buffer to protect the superior water quality in the streams and reservoirs. The remaining 10% of water comes from a suburban watershed east of the Hudson River, however, this water must be filtered to be fit for human use.

The wood products industry is not only important to our local Catskill region, but also to the entire State of New York. The land area of New York State is 30.22 million acres. Today, 61% (18.46 million acres) of this land is forested, which is remarkable considering just 80 years ago New York contained only half this area of forest.

The entire state has benefited immensely from this unprecedented and dramatic reforestation, while at the same time maintaining a diversity of landscape amenities such as farms, water, and other open spaces. The annual contribution of forest-based manufacturing and forest-related recreation and tourism to the New York economy is over $8.8 billion. The forest-based manufacturing industry, forestry and logging provides employment for 57,200 people and generates a payroll of over $2.1 billion, while Forest-based recreation and tourism provides employment for over 14,600 and generates payrolls of $300 million.

The forest products industry in New York is comprised of a diverse group of businesses ranging from pulp and paper mills, sawmills, engineered panel plants, biomass energy plants, secondary manufacturing in the furniture and related business as well as the logging and trucking contractors who deliver the raw materials to market.

The majority of timberland, roughly 90%, in New York is privately owned by business concerns or family forest owners. This places a great responsibility on our land owners to manage their forests, a practice which landowners take seriously. In the Catskill region alone, landowners are practicing forestry under the guidance of a long-term forest stewardship plan at over 5 times the national average for regions of similar size. Through careful planning with Watershed Qualified Foresters, Catskill landowners manage their forestland as part of a working landscape providing raw materials to local mills that supply lumber to area carpenters and cabinet shops. It is a strong economic model for a sustainable working landscape: local landowners providing raw materials to local wood products manufacturers that create jobs for local people.

To learn more about the Catskill WoodNet and members of our group, please visit http://www.catskillwoodnet.org/, and next time you find yourself searching for wood products, look for the Pure Catskills trademark of the Catskill WoodNet illustrating a commitment to using watershed friendly practices, buying local and supporting a centuries old tradition of craftsmanship and care for the land in the Catskills.


Sources:

Catskill Woodnet

Watershed Argicultural Council

SUNY College of Environmental Science & Forestry Report on Forestland Parcelization in the NYC Watershed

NYS Department of Enviromental Conservation

The Economic Importance and Wood Flows from New York's Forest, 2007

New: The Woodworker's Corner!


We have created this new section of our website specifically with our woodworkers in mind.

Whether you have been an avid woodworker for years, or just enjoy doing small projects on the weekends, our online woodworking community is a place where you may exchange ideas, questions, photos, and videos with others who share your passion for working with wood.

To learn more or join our online community click here.

At the Woodworker's Corner you may also learn more about the rough hardwood lumber materials we at Wightman's are able to provide in Mini and Small Lot Wholesale quantities (availabilities are updated monthly). Click here to visit our new Woodworker's Corner!

Monday, March 16, 2009

Architectural Digest Home Design Show

In conjunction with the Catskill WoodNet, Wightman Specialty Woods and several other Catskill area wood product businesses, will be exhibiting at the Architectural Digest Home Design Show!

The Catskill WoodNet is a regional network of businesses that havest and manufacture wood products from New York State's Catskill Mountain Region.

Show information:

Dates: March 26 - 29, 2009
Location: Pier 94, 12th Avenue at 55th Street, New York, NY
Hours: 10:00am - 6:00pm
Booth: #G301

Take our Guided Virtual Tour!

Our online virtual tour is now complete with voiceovers that will guide you through our plant.

Please visit http://www.wightmanspecialtywoods.com/milltour.htm to begin your tour.